GM MAP SENSOR GUIDE

INTRODUCTION

There are 3 different styles of Manifold Absolute Pressure (MAP) sensor for the LS engine family, and it can be a bit of trial and error when you start mixing and matching intake parts. Manifold pressure readings are critical to proper engine operation on the LS platform so depending on your setup, your tuner might need to make changes to the calibration so the engine computer can read it properly. If you need help with this just reach out. 

Just to keep things extra fun GM decided to use 1 bar map sensors on some vehicles and 1.3 bar map sensors on others. Generally speaking, LS powered GM vehicles from 1998 through 2007 used 1 bar map sensors and 2008 through 2013 use 1.3 bar MAP sensors.

LINEAR AND OFFSET DATA

For any of you nerds out there who stumbled across this looking for linear and offset data, try the following:

1 bar sensors 94.43 linear and 10.34 offset

1.3 bar sensors 128.13 linear and -.31 offset

The 2 bar 200 linear and 8 offset

The 3 bar 312.5 linear and -11.25 offset

INTAKE MANIFOLD UPGRADES AND GEN 4 STYLE MAP

Did you install a sheet metal style intake manifold or a factory Gen 4/2009 + TBSS cathedral port intake?

If you have a Gen 3 LS computer and wiring harness (basically anything from 1998-2006) then you will need to buy an LS3 Gen 4 style MAP sensor and wiring harness adapters to connect it to your wiring harness.

You may also need your tune calibration adjusted to read the 1.3 bar map sensor depending on your vehicle. The LS3 style MAP sensor can be found on just about any 2009 and newer LS powered vehicle. These are easy, if it looks like the photo below it will work. 

The MAP sensor that properly fits the sheet metal and 2009+ TBSS intakes is the newer LS3 style MAP sensor, sometimes called the bolt in style. It will have an o-ring and a metal bushed hole on one side meant to accept a bolt. 

 

GM LS3 Style MAP Sensor ‎213-4760
GM LS3 STYLE MAP SENSOR

You will also need an adapter to connect your Gen 3 ECU wiring harness to the Gen 4 MAP sensor. Find these easily on Amazon or eBay. They look like this:

MAP SENSOR ADAPTER – TYPICALLY USED TO CONNECT TO 1998-2006 WIRING HARNESS

GEN 3 MAP SENSORS

There are two different styles of Gen 3 MAP sensors, which are sometimes called clip in style. We refer to the different Gen 3 MAP sensors as the “car style” and the “truck style” but there are many variations depending on the application. In general, if you stick with the car style on LS1, LS2, and LS6 style manifolds you are good to go. Stick with the truck style on any of the 1999-2006 truck and SUV manifolds found in the 4.8, 5.3, and 6.0 engines.

 

GEN 3 TRUCK STYLE CLIP IN MAP SENSOR
GEN 3 TRUCK STYLE CLIP IN MAP SENSOR

 

Notice how the nipple is in the center for the Gen 3 truck style sensors and how it is offset on the Gen 3 car style sensors.

 

GEN 3 CAR STYLE CLIP IN MAP SENSOR
GEN 3 CAR STYLE CLIP IN MAP SENSOR

2 BAR AND 3 BAR MAP SENSORS

TLDR: you need the 2 or 3 bar MAP sensor (depending on how much boost you run) for the engine computer to reduce the ignition timing as boost increases.

Did you add boost? You will need a sensor that can read pressure that is greater than 1 bar (also known as 1 unit of barometric pressure) of atmospheric pressure. To really understand how all this works, and why you need a 2 bar or 3 bar MAP sensor, we need to define some terms.

The concept that 1 bar equals one barometric pressure stems from how atmospheric pressure at sea level is measured.

  • Barometric pressure refers to the pressure exerted by the weight of the Earth’s atmosphere at any given point. This pressure varies based on altitude, weather, and location.
  • 1 bar is a unit of pressure that is approximately equal to the atmospheric pressure at sea level, where the weight of the atmosphere pushes down with a force of around 14.7 psi (pounds per square inch), or about 100 kPa (kilopascals).
  • The average atmospheric pressure at sea level (1 bar) has been adopted as a convenient reference for pressure measurement. Thus, 1 bar is approximately equal to the pressure of one Earth atmosphere (1 atm).

The MAP sensor in your vehicle reads absolute pressure, meaning it compares the pressure inside the intake manifold to a perfect vacuum. Your MAP sensor would read 0.0 in outer space (which is a near perfect vacuum), 0.3 on top of Mt. Everest, and 1.0 in Miami.

In practical terms, the manifold pressure will be close to 1 bar when the throttle blade on your intake manifold is wide open. Imagine how a wide-open throttle blade easily allows all the weight of the earth’s atmosphere to press against the inside of the intake manifold. Therefore, when the throttle body blade is wide open, the manifold pressure will be 1 atmosphere or 1 bar.  

Now imagine your foot is completely off the gas and the throttle body is closed (or maybe 1% open). Think about the pistons moving down in the cylinder, the increase in the cylinder volume will try to pull in or fill with air, but the closed throttle body blade is a restriction, and the air can’t get by the blade fast enough to keep the pressure equal on both sides of the throttle body blade. So now we have a lower air pressure inside the intake manifold than outside the intake manifold. This my friends, is a vacuum!  

When the engine is under vacuum the MAP sensor will read less than 1 bar (remember 1 bar is 14.7 psi or 100 kPa – anything less than those numbers is considered a vacuum). Typical MAP sensor readings on an LS engine at idle with the throttle body closed are about 4-5 psi or 30-40 kPa. It’s unusual to speak of engine vacuum in terms of psi, but I am doing it here for consistency in this article. Usually, engine vacuum readings would be in units called “inches of mercury” or inHg and a typical value for an LS engine at idle is about 13-14 inHg.

Stay with me, we are almost there. If you add boost to your engine through a turbo or supercharger, it means the intake manifold will have more than atmospheric pressure due to compressed air. The boosted manifold pressure might be 14 psi above the atmospheric pressure (2 bar total pressure), but your engine computer will never know this, because the 1 bar MAP sensor is maxed out.

The point of all of this is that as you add boost it is necessary to reduce ignition timing. If you run the same ignition timing at 1 bar and 2 bar you will likely need a new engine. So you need the 2 or 3 bar MAP sensor (depending on how much boost you run) for the engine computer to be able to reduce ignition timing as boost increases.

The rule of thumb to keep your engine safe is to reduce ignition timing by 1 degree for every 1 psi of boost. This means that at 14psi of boost your engine should have 14 degrees less ignition timing than at 0 psi boost.

So what 2 bar or 3 bar MAP sensor do you choose? You have plenty of options. There is a 3 bar LS3 style MAP sensor that you can find on LSA powered vehicles like the Cadillac CTS-V or ZL1 Camaro. You could use a 2 bar Gen 3 clip-in car style sensor from a Chevrolet Cobalt with the supercharged 2.0 engine. You could use the 3 bar Gen 3 clip-in car style sensor from the Cobalt with the 2.0 turbo engine.

We prefer the older GM 2 and 3 bar “brick style” MAP sensors for boost. They’re cheap and reliable. You can mount them nearly anywhere and run a vacuum line to them. Just make sure you tap into a source of manifold vacuum that is after the throttle body, or you can even drill and tap the manifold if you need to. They look like this, and a quick search on Amazon or eBay will turn up many 2 and 3 bar options. 

 

One last thing, you will need an adapter to connect these older sensors to your Gen 3 ECU. This one is probably too short to be really useful, but it gets the point across. Also you can always cut and extend the wires.